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Rapid Tooling at Jevny
Views: 1370 Update date: Nov 06 , 2022
Rapid tooling making mean the tooling will be made in the fastest way along with some tooling life compromise. There is a lot of benefit: fast delivery time, low cost, reliable quality, flexible engineering change etc. it can be textured or high polished as expected surface finishing, no any colour limited etc.
1.Optimized Design for Manufacturability (DFM)
Jevny incorporate design for manufacturability (DFM) into every aspect of the injection molding process,from part design to injection mold tooling,materials selection,and machining process.No need to wait until production to reveal issues with the design.Our optimized design for manufacturability ensures cost-effective tooling and molding of parts to scale.
2.Choose the Right Material
The right material for mold tools will involve considerations such as intended use,volume requirements,design complexity,and mold structure.Not sure which tooling materials to choose?Jevny will help you weigh each of these advantages to find the best rapid tooling solution for your product needs.We can make rapid mold tools from Aluminum 7075, P20, and NAK80 semi-hardened steels and H13 fully-hardened steel.In addition,we also offer standard SPI finishes,EDM texturing,and a range of etched textures including Mold-Tech® MT series and VDI® 3400 series.
3.Rapid Tooling Process
In order to fully satisfy the need for rapid production and low-cost reduction,normally we utilize the Master Unit Die Quick-Change (MUD) System which is proven to save rapid tooling process time and reduce costs.Even more importantly, engineering changes involve only the MUD mold insert, not an entire standard mold base.You can also group several similar parts together on what is known as a family tool for greater savings.In addition, manual or semi-automatic inserts are also often used in rapid mold tooling.